PVC Plastic Ceiling Wall Panel Extrusion Making Machine
Introduction of the PVC wall panel extrusion making machine:
Description of PVC panel line:
1. This machine With PLC Control system in the production line, reliable and stable performance.
2. The down stream equipment includes vacuum calibration and cooling unit, haul-off unit, cutting machine and stacker.
3. The calibration unit is equipped with large forced cooling system so that it can provide perfect calibration effect.
4. The hall-off unit is caterpillar style. The lower one is fixed and the upper one can be adjusted according to the plate size.
5. The cutting machine is able to set length and provide accurate automatic cutting.
6. The stacker is attached with material cart and rubber protection layer to prevent products from damage, and easy operation.
Process Flow of PVC panel line:
Raw material +wood power+ additive → mixing → granulating → conical twin-screw extruder → profile extrusion mould → cool molding die → vacuum calibration support → belt haul-off → cutter → rack → finished product inspecting & packing
Raw materials for pvc ceiling panel:
PVC + calcium + other additives.
PVC high chemical stability,panels can be used for a long time.
| Feeder |
• To feed material into extruder; |
| Extruder |
•World famous brand electrical component: Siemens,Schneider, ABB etc;
• High torque gearbox with adopts NSK/SKF bearing;
• Siemens/WEG original motor achieved global after service;
• Bimetallic screw and barrel;
• Intelligent PLC controlling system with human-friendly interface. |
| Die head |
• 3Cr13/3Cr17 material
• Complete set include extrusion die head, calibrator and cooling tank
• Adopt to single, co-extrusion, foam imitation marble profile |
| calibration table |
• Include full set of vacuum and water pump
• Width: 240mm
• Length: 6000mm
• Independent operation panel for easy operation |
| Haul off |
• Upper/lower caterpillar driven separately and speed control by inverter
• Fast change type pads for easy operation
• Install plate is adopts aluminum material |
| Cutter |
• Lifting saw cutter with adopts double station dust collection system
•Synchronous drivingby air cylinder or servo motor control |
| Stacker |
• Stainless steel304 as touching material
• Discharge driving by air cylinder |
| Hot stamping machine |
• Decorative pattern and film protection of product surface |
Technical information:
| Parts |
No. |
Name |
Brand |
| 1 Screw and barrel |
1 |
Design |
German design |
| 2 |
Main materials |
38CrMoALA |
| 3 |
Screw heating |
Silicon oil heating |
| 4 |
Barrel heater |
Cast aluminum heater |
| 5 |
Barrel has vacuum exhausting system |
| |
| 2 Driving parts |
1 |
Main motor |
Siemens Brand |
| |
2 |
Gear box |
Top brand in China |
| |
| 3 Electric parts |
1 |
Inverter |
ABB brand |
| 2 |
Contactor |
Schneider brand |
| 3 |
Relay |
Schneider brand |
| 4 |
Breaker |
Delixi brand |
| 5 |
Temperature meter |
RKC brand |
| 6 |
Hauling motor |
Densen brand |
| 7 |
Hauling gear box |
Hard surface gear box |
| 8 |
Vacuum pump |
Yvhuang brand |
| 9 |
Water pump |
Yvhuang brand |
| 10 |
Cutting motor |
Siemens brand |
| 11 |
PLC |
Schneider brand |
| |
| 4 Mechanical parts |
We use CNC machines to ensure the precision of our mechanical parts |
| |
| 5 Protection system |
We have a whole set of protection system for our machines, such as:
1 Current overload protection
2 Torque overload protection
3 Oil path blocking alarm
4 Vacuum overload alarm, and so on. |
| For more technical information please contact us by email. |
